Scope
  • 44,300 m of Underground Piping Systems for Fire Water, Drinking Water, Raw Water, Oily Water and Sea Water Sewer, and Sanitary Sewer Systems, ranging from 2” to 48” diameter. Involving Two joint types:  Taper/Taper joint and laminated joint (internal & external)
  • 7,700 m of Fire Water lines used RTR Pipes ranging from 2” to 16” diameter
  • 31,000 m of OWS, SW and SWS Systems used RTR Pipes ranging from 2” to 48” diameter
  • 5,700 m of Drinking and Raw Water lines used RTR Pipes ranging from 2” to 4” diameter
  • 200 m of UPVC for SWS was used
  • Five Lift Stations with 10m deep foundations were built.

 

    CIVIL WORKS
    • 308,000 cubic metres of earthworks including 150,000 cubic metres of rock excavation using both blasting and mechanical Jack-Hammer rock breaking techniques
    • 38,250 cubic metres of structural concrete were poured for Pipe Racks foundation, Compressors Foundations, Sleepers, Electrical Pits, Instrument Pits, Oily Water Sewer / Sanitary/Acid Neutralizing Manholes, culverts, including pipe supports scattered along the plant. Of an estimated 4,000m of security fences were constructed at evaporation pond area
    • 310 cubic metres and 675 cubic metres of concrete and sprayed AV800 material were used for fireproofing works using wire mesh as reinforcement. Spraying was done by machine and trowel finished on structural steel structures columns and beams including small structural pipe supports, vessels and equipment supports
    • 113,000 square metres of asphalt work were performed: 26,800 square metres Asphalt Paving for road network around GOSP 1 to 4 and 86,200 square metres for yard and open areas
    • 132,000 m of concrete paving were performed:  82,600 square meters for 150mm and 49,400 square metres for 100mm thick
    • 4,500 m of reinforced concrete ditches ranging from 0.50m to 1.00m width at variable depth were built interfacing with the other contractors concrete ditches

     

    ELECTRICAL WORKS

     

    Electrical works involved installation of 87,300 m of Electrical Grounding System with cable sections ranging from 50mm2 to 300mm2 with 125 earth rods which were installed.

     

    MANPOWER AND SAFETY

    • Manpower reached a peak of 1,089 Direct and 229 for In-direct manpower. All personnel was accommodated and catered for in MAC-KCS JV camp constructed near the project site, with full support facilities. Camp peak occupancy reached 2400 persons.
    • A Safety Record of 5,200,000 worked man-hours was achieved without a Lost-Time Incident.